Application & Process
Prism TabXpress-PUV Tablet Press Machine is used for production of simple and precise tablets from powder in Pharmaceutical and relevant Industries.
The Prism TabXpress-PUV is high speed single sided central drive pre-compression rotary tablet presses is suitable for medium size batch production with uniform tablet size and weight. The Prism PUV-20/27/30 designed in an effort to exceed the cGMP requirements and ensure the most economical and efficient tablet production. The Prism TabXpress-PUV features a unique ergonomics design for easy to operate, easy to fast change over, easy to clean with minimum down time.
The Machine Ergonomics Design Concept :
The Prism TabXpress-PUV has been completely new designed according to the most modern ergonomic aspects.
- cGMP confirm.
- Machine’s basic construction with separate compression zone and drive zone.
- Fast Cleaning and Changeover capability.
- Stainless Steel and Acrylic Glass Surrounding.
- Easy to Operate and Maintenance.
Salient Features
- Design is cGMP - Current Good Manufacturing Practices compliance.
- All Product contact parts AISI 316/316L & non contact parts AISI 304.
- TabXpress- PUV is high speed single sided tablet press with central drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling.
- Simple & Convenient Operation, Changeover, Cleanliness, Operator Protection & Ease to Maintenance.
- All parameters setting of tablet; like tablet thickness, weight adjustment, Pre-compression Pressure, Main Pressure are provided in front of the machine and outside the compression zone.
- Tablet parameters can be tuned during operations from outside the tableting zone Easy accessibility for quick cleaning and product changeover.
- Pre-Compression System to improve compressibility and tablet Quality.
- Turret Drive is Central Drive from Closed Gearbox, No Gearing on Turret.
- Electromagnetic Clutch for turret drive.
- AC Frequency variable drive for Turret Motor and Feeder Motor.
- Force feeder systems with bottom drive for uniform filling to weight consistency.
- 3 Pc. turret with S.S 316 Die Pot.
- Upper Punch penetration & Lower Punch scraper seal.
- Drive system completely enclosed and sealed off from the pressing zone.
- S.S. 304 closer at bottom drive zone and acrylic glass surrounding at compression zone.
Safety Features
- Upper Guard Door interlocking.
- Overload pressure release mechanism.
- Overload relay & Emergency stop.
- PLC Controls with HMI touch Screen.
- SCADA system with 21 CFR Part 11 Compliance.
- Powder level sensor for hopper.
- Start and stop times Rejection and sampling device.
| Model | TabXpress PUV- 20 | TabXpress PUV- 27 | TabXpress PUV -30 |
| No. of Station | 20 | 27 | 30 |
| Type of Tooling | D | B | BB |
| Output--Tablets Per Hour | 29,000 to 72,000 | 39,000 to 97,000 | 43,000 to 108,000 |
| Max. Operating Pressure-Main | 100 kN | 65 kN | 65 kN |
| Max. Operating Pressure- Pre-Press | 10 kN | 10 kN | 10 kN |
| Max. Tablet Diameter | 25 mm | 16 mm | 11 mm |
| Depth of Fill | 20.5 mm | 17.5 mm | 17.5 mm |
| Upper punch penetration | 3 to 6 mm | 3 to 6 mm | 3 to 6 mm |
| Total Power consumption | 6.25 HP / 4.7 kW | 6.25 HP / 4.7 kW | 6.25 HP / 4.7 kW |
