Tablet Counting Machine

Application & Process

Application:

A Tablet Counting Machine is a specialized device used in the pharmaceutical industry for automating the counting and packaging of tablets or capsules. It finds applications in pharmaceutical manufacturing, quality control, packaging and labeling, clinical trials and research, nutraceutical and dietary supplement production, as well as in the preparation of customized medications. These machines ensure accurate counting, improve production efficiency, maintain regulatory compliance, and enhance patient safety.

Process:

The process of a tablet counting machine involves the following steps:

1. Tablet Feeding: Tablets or capsules are fed into the machine’s hopper, which stores a bulk quantity of tablets for counting.
2. Orientation and Separation: The machine orients the tablets in a single-file line and separates them to ensure proper counting.
3. Counting: The tablets pass through a counting mechanism that uses fiber optic sensors to accurately count the tablets as they move along the counting track. The machine can be set to count a specific number of tablets per container or batch.
4. Rejection of Miscounts or Irregular Tablets: If the machine detects any miscounts or irregular tablets, it can automatically reject them to ensure accurate counts.
5. Bottle Filling: Once the desired number of tablets is counted, the machine fills them into bottles. This can be done through a chute system that directs the tablets into the appropriate packaging.
6. Capping, Sealing, and Labeling: After filling the containers with the counted tablets, the machine may perform additional tasks such as capping the bottles, sealing the blister packs, or applying labels with necessary information like product details, dosage instructions, and batch numbers.
7. Cleaning and Maintenance: The machine is regularly cleaned and maintained to ensure accurate counting, prevent cross-contamination, and prolong its lifespan.

Salient Features

• The machine utilizes a continuous counting system with a vibratory tray to transport the tablets from the hopper to the counting and filling station. This ensures a consistent flow of tablets for accurate counting.
• It guarantees 100% counting accuracy by employing sensors capable of detecting tablets of various shapes and sizes.
• An automatic bottle height adjustment system allows for the use of different container sizes. By utilizing different discharge funnels, the machine can accommodate containers of varying heights.
• The machine offers ease and speed in changing products, allowing for efficient switching between different tablet types or configurations.
• It features a tool-free cleaning system for the product contact surface, making it easy to clean and facilitating quick changeover between different products.
• The machine is designed to be dust-free, which not only ensures the cleanliness of the working environment but also contributes to the durability and longevity of the machine.
• The machine is equipped with PLC controls and an HMI touch screen interface, enabling user-friendly operation and precise control over counting and filling parameters.
• It has memory-saving capabilities, with the ability to store data for up to 40 different products, facilitating efficient product changeovers and minimizing setup time.
• All contact parts of the machine are made of stainless steel 316/316L, which is compliant with food-grade standards, ensuring the safety and quality of the counted tablets.
• The machine is designed in compliance with Good Manufacturing Practices (GMP), meeting the regulatory requirements for pharmaceutical manufacturing.