Paddle Mixer Blender

Application & Process

The Prism Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries.

 

Optimum mixing achieved by fluidization by combination of defined geometry lifting action with multi zoned, triplePrism paddle stirrer rotor turning about 80 % faster than other mixer and Ribbon blender.

 

During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density in 30 to 60 second time. The paddles are positioned to move the material in opposing lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer.

Salient Features

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316/316L & non contact parts AISI 304.
  • High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation.
  • Available in Capacity 50 kg to 2000 kg. model.
  • Fluidization assures homogeneous mixes independent of large range of particle size, shape or density.
  • It has ability to mix in approximately 30-60 seconds for dry applications so increased production capacity and consumed energy is potentially 80% less for any given batch.
  • Paddle agitator for center discharge.
  • Inner & outer paddles on the triple action multi-zone rotor.
  • High Speed stirrer up to 60 RPM.
  • AC Frequency Drive with Variable speed.
  • Extremely gentle with fragile ingredients.
  • Minimal heat generated due to internal friction & High particle movement.
  • Fast, even liquid addition and coating by spraying system.
  • Ideal for agglomerating and No over mixing.
  • Direct drive gear box with motor.

Safety Features

  • Total drive transmission system enclosed.
  • Limit switch installed in the top lid to ensure the lid is closed.
  • An air pressure switch is installed to ensure the pressure is within a limit.
  • Limit switch installed at discharge to ensure product container underneath of discharge.
  • Overload relay Protection and Emergency stop button.
  • Chopper Blade assembly.
  • Liquid spraying by spraying system with peristaltic pump.
  • Material charging by bin loader with IBC.
  • Material charging by Vacuum Transfer System.
  • Flame proof motor and electrical control panel.
  • PLC Controls with HMI Touch Screen.
  • SCADA system with 21 CFR Part 11 Compliance.
ModelPPB-50PPB-100PPB-200PPB-500PPB-1000PPB-1500PPB-2000PPB-3000PPB-4000
Gross Volume (Liter)755030075015002250300045006000
Working Volume (Liter)5010020050010001500200030004000
Working Capacity (kg.)2550100250500750100015002000