Our Products

Tablet Press-TabXpress-IV

High Speed Double Sided with Pre-Compression Tablet Press- GMP Model

Application & Process :

Prism TabXpress-IV is a High Speed Double Sided Rotary Tablet Compression Press suitable for millennium batch size production.

TabXpress-IV designed in an effort to exceed the highest cGMP requirement and to ensure the most economical and efficient tablet production. The TabXpress -IV features a unique ergonomic design for EASY to Operate, EASY to Fast Changeover, EASY to Clean with minimum down time. The TabXpress is completely separated into three zones i.e. Tablet Compression zone, Machine service zone and Electrical controls zone. The Optional feature of TabXpress-IV machine can provide with Touch Screen Operate Interface with PLC Controls, which is mounted in a separate electric controls cabinet.

The TabXpress-IV Tablet Press is offered in four different models viz. Tooling 45 Stn "D" Type, 55 Stn "B" Type, 69 Stn "BB" Type, 75 Stn "BB" Type.

The Machine Ergonomics Design Concept :

The TabXpress-IV has been completely new designed according to the most modern ergonomic aspects.

  • cGMP confirm.
  • Machine's basic construction with separate compression zone and drive zone and electric controls zone.
  • Fast Cleaning and Changeover capability.
  • Stainless Steel and Acrylic Glass Surrounding.
  • Easy to Operate and Maintenance.

Salient Features :

  • Design Conforming to cGMP standards.
  • Contact parts SS 316 and non contact parts SS 304.
  • TabXpress-IV is high speed double sided tablet press with internal gear drive, pre compression and suitable for medium size batch production and offered in three model "D" , "B" & "BB" Tooling
  • Simple and Convenient Operation, Changeover, Cleanliness, Operator Protection and Easy to Maintenance.
  • Pre-Compression System to improve tablet quality
  • All Controls like tablet thickness, weight adjustment, Pre-press adjustment are in front of the machine and outside the compression zone
  • Turret Drive from Closed Gearbox through Internal Helical Gearing with Continuous Lubrication.
  • Electro Magnetic Clutch Drive for Safety, Ease and Maintains Free operation.
  • A C Frequency drive for Turret Motor and Feeder Motor.
  • Force Feeder for Powder Feeding with Bottom side drive.
  • Fast changeover and Easy cleaning designed with Easy removal Weight adjustment sector.
  • Upper guard with Hydraulic Cylinder and Lower guard From S.S. 304 fitted Limit switch.
  • Turret made from Special graded casting and option for 3pc.turret with S.S.316 Diepot.
  • Hydraulic Power Pack for Pressure Loading & Overloading release.
  • Auto Lubrication System for Turret gearing and fulcrum pins.
  • Paint free Tablet Compression zone.
  • Dust suction nozzle for Controlling Dusting.
  • Closed Dust free Front Electric Control Panel easy Removal type

Optional Features :

  • Gravity feeder System.
  • Powder level sensor in hopper.
  • During Start and Stop Rejection and Sampling device
  • Advance PLC controls with Touch Screen interface..

Safety Features :

  • Interlocked upper guard and Overload relay protection.
  • Overload pressure release mechanism.
  • Emergency stop button.

Technical Specification :

Model
TabXpress IV- 45
TabXpress IV- 55
TabXpress IV- 69
TabXpress IV- 75
No. of Station
45
55
69
75
Type of Tooling
D
B
BB
BB
Output-tablets per Hour
65,000 to 325,000
79,000 to 396,000
99,000 to 497,000
108,000 to 540,000
Max. Operating Pressure (Main)
100 KN
65 KN
65 KN
65 KN
Operating Pressure - Pre press
10 KN
10 KN
10 KN
10 KN
Max. Tablet Diameter
25 mm
16 mm
11.1 mm
11.1 mm
Depth of Fill
20 mm
17.4 mm
17.4 mm
17.4 mm
Upper punch penetration
3 to 6 mm
3 to 6 mm
3 to 6 mm
3 to 6 mm
Total Power consumption
12 HP / 9 kW
12 HP / 9 kW
12 HP / 9 kW
12 HP / 9 kW

TabXpress- IV-45/55/69/71 Station Tablet Press

TabXpress- IV-45/55/69/71 Station Tablet Press

TabXpress- IV WITH Pneumatic Powder Loading & Deduster

TabXpress- IV WITH Pneumatic Powder Loading & Deduster

Tablet Compression Zone

Tablet Compression Zone

Force Feeder System

Force Feeder System

Front controls for Tablets Parameter

Front controls for Tablets Parameter

Tablet Discharge Spout

Tablet Discharge Spout

Turret Gear Drive

Turret Gear Drive

Hydraulic Power Pack

Hydraulic Power Pack