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Fluid Bed Equipment - Granulation & Pellet Coater- Combo Model

High Precision Fluidize Drying, Granulating, Agglomerating & Coating Process Technology

Application & Process :

Prism Fluid Bed Processing involves drying, cooling, agglomeration, granulation and coating of particulate materials. It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Biotech, Nutraceuticals, Cosmetic, Chemicals, Biochemical, Food, Dairy, Confectionery, Agrochemical, Herbals, Ceramics, Detergents and Pharma Institutes.

Depending on the application required Prism fluid bed Equipment can be configured into designs as follows :

1. The Fluid Bed Mixing and Drying Process : The Fluid Bed system have a bed of solid particles which are fluidized by passing a stream of air upward through a specially designed perforated sheet. The upward velocity of air is so maintained so as to slightly lift the solid particles and set them in motion. This motion can be utilized to bring about mixing as well as forward movement of the solids particles. The air is heated and the process hot air evaporates the fluid and dries the solids. Fines get agglomerated to larger granules particles thus providing large size

2. The Fluid Bed Processor with Top spraying system for Agglomeration and Granulation Process : The process is used in fluid beds to form granules form a fine powder. The fluidized powder is wetted with fluid / binder / starch pest by using top spraying system. The top spraying system provided with spraying nozzle and precise dosing peristaltic pump. The fluidized powder is wetted until liquid bridges are formed between particles. Segregation of powder doesn't take place as different powder is glued together on a micro scale. Since there is no impinging force in fluid bed equipments the granules are weak and having good solubility. Once the granules are made they are dried in the equipment using hot air. This technology used for formed granules for Tabletting, capsule, dust free process, free flow properties, good dispensability and excellent solubility due to porous structure.

3. Fluid Bed Equipment with Wurster Coater Bottom Spray for Granules Coating or Pellet Coating : The Coater is capable of handling any of the following process..

  • Aqueous or Solvent based solutions or suspensions
  • Controlled release coatings
  • Enteric Release coatings
  • Fine particle coatings
  • Active layering

This process is used to apply a coating to the granules or pellets. This process knows as wurster coater. In this process the spray is done inside a hollow cylinder and from the bottom of this cylinder the pellets are allowed in small quantity to enter the hollow cylindrical tube. Than the particles are passing the bottom spray guns in orderly manner quickly moving upward the tubes to avoid agglomeration. Once they are outside the wurster compartment, they move downward outside the compartment where they dry a another layer of coating can be supplied. Since the movement of the particle or pellets inside the wurster chamber totally controlled in ensures uniform.


Salient Features :

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • High Mixing Precision, Short Batch Time, Problem free Cleaning and Residue Free Discharge.
  • Single piece construction & Integrated retarding chamber cum filter bag housing
  • Top Spraying system for Granulation.
  • Wurster Coater- Bottom spraying system for Granules, Pellet & Tablet Coating.
  • Different Batch size capacity model available.
  • Granulation and Coating system with advance PLC controls system with MMI Touch screen.
  • Spraying system with atomized spraying gun and high precise flow peristaltic pump.
  • Sampling pot on product container.
  • Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
  • Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.
  • Dual speed mixing impeller for mixing and intensify chopper for granulating.

Optional Features :

  • Only Top spray Granulator Model
  • Only with Bottom Wurster coater
  • Combo model with Granulator and Pallets Coater.
  • Flame Proof Electrical.

Safety Features :

  • Explosion flap ensures that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air and dust.
  • Blower stops if the air pressure in filter bag locking gasket drops below the set value.
MODEL
PFBE - 30
PFBE - 60
PFBE - 120
PFBE - 200
PFBE - 300
PFBE - 500
Working Volume in Liter-Top Spray Batch Capacity in Kg
25-30 Kg
50-60 Kg
100-120 Kg
180-200 Kg
270-300 Kg
400-600 Kg
Working Volume in Liter- Wurster Batch Capacity in Kg
15-20 Kg
25-50 Kg
50-70 Kg
60-100 Kg
75-150 Kg
175-300 Kg
Drying Temp in C
30-85 C
30-85 C
30-85 C
30-85 C
30-85 C
30-85 C
Motor in HP
 
 
 
 
 
 
Air Flow m/hr.
 
 
 
 
 
 
Diameter of filter Housing in mm
 
 
 
 
 
 
Approx overall Height in mm
Please contact us for more details.
Electric Heating Load in Kw
 
 
 
 
 
 
Steam Consumption in kg/hr
 
 
 
 
 
 
Compressed Air Consumption in CFM
 
 
 
 
 
 

Fluid Bed Equipment- Combo - Processor, Granulator, Pallet Coater & Dryer

Fluid Bed Equipment- 220L

Fluid Bed Equipment- 100L

Product container & Expansion chamber assembly- Top & Bottom

 

Top Spray Nozzle

Filter Bag at Expansion Chamber

Filter Bag at Expansion Chamber

Double scan Inlet Air handling Unit

 

Exhaust air filter assembly with blower

Quick released clamp assembly at Product Container

CIP Spray Nozzle

 

Bottom Spray Nozzle