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ISO 9001 REGISTERED
 
Automatic Tablet Coating- Film & Sugar Coating
High Efficiency and Intelligent Automatic Tablet
Film & Sugar Coating Technik
 
AUTOMATIC TABLET COATING :
Pan Size: 30”/36”/42”/48”/60”/66”
Application & Process:

The Prism’s advanced high efficiency automated tablet coating machine is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film and sugar coating of tablets, Pills and candies with organic film, aqueous coating and sugar film etc.

 

Automatic Tablet Coater is designed for the application of:

 
img Film Coating with organic solvent and aqueous coating
img Sugar Coating
 
Working Principle:
The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet. The whole process is finished under the automatic by PLC Controls with touch screen Interface.
 
SALIENT FEATURES
img Design is cGMP – Current Good Manufacturing Practices compliance.
img Our Domain Buy Service can help you get it.
img Fully automatic film & sugar coating process by PLC Controls with HMI Touch screen.
img Flexible batch operations
img Complete separation of production and technical area
img Extremely user friendly software and operation through PLC
img The machine structure made from S.S.304 quality fitted with Closed Drive, Perforated Pan, Washing sink, Inlet air plenum, Exhaust air plenum with Air tight door.
img Perforated pan with 50% opening for better quality finish.
img Excellent mixing and tumbling by special design of removable on each sloping face of the pan and anti sliding baffles provided on perforated diagonal face.
img Perforated Pan having variable speed through AC frequency Drive.
img Pan mouth closed with Stainless steel door with a glass for process visualization.
img A stainless steel 316 sinks at bottom of pan for collection of powder with necessary stainless steel piping with tri-clover joints for ease of cleaning during the changeover.
img FLP Fluorescent Light is provided for illumination inside the pan
img All doors, safety guards and covers are provided with a silicon food grade seals
img Automatic Spraying systems provided with Atomized spray Gun, Adjustable spray gun arms, High precise flow peristaltic pump, solution holding tank with pneumatic stirrer
img Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
img Inlet air and Exhaust air plenum provided with silicon seal with easy removable for cleaning.
img Inlet air and outlet air will be controlled by pneumatic operated damper which is provided on top of the machine and at inlet and outlet duck.
img Inlet air and Exhaust air flow controls through AC Frequency drive of both blower.
img Inlet Air handling unit made from double screen insulated with puff with inside stainless steel 304 quality and outside powder coated. The Inlet air handling units fitted with Pre filter- 10 micron, Inlet air blower with motor, Dehumiditifier- child water circulation coil, Stainless steel 304 quality Steam/ Electric heat exchanger with fins, Final filter with 5 micron, HEPA filter -0.3 micron.
img Exhaust Air handling unit provided with dust collection system with 5 micron filter or wet scrubber and exhaust blower. The Exhaust air dust collector unit is made from .S.S.304 Quality.
img Treatment of exhaust air for pollution free operation.
img The Entire Inlet Air handler and Exhaust air unit to be install in technical service area.
img Tablet discharging facility will be through the special diverter assembly
img Advanced CIP /WIP System is provided for pan internal by sprying ball and outer washing by spraying nozzle both side. The complete system will operate and controls through machine PLC for washing cycle for Plain water, Detergent, Hot water, Distilled water and Drying by air.
img All motor are flam proof/ Explosion proof provided.
img Advance PLC Controls system with HMI- color Touch screen provided of Allen Bradley/ Siemens make for complete automatic coating process and batch data receipt management . Also option for SCADA connectivity with FDA 21 CFR part 11
img The machine instruction manual and Validation document provided for DQ, FAT, IQ, SAT and OQ with test and calibration certificate.
   
 
Optional Features:
img Interchangeable Pan
  Solid Pan for confectionery products.
  Wet Scrubber
  Dry Dust Collector
  Dehumidifier
  Steam or Electric Heat Exchanger.
  Tablets charging by bin loader.
  SCADA Connectivity.
   
Technical Specification:

Model

PAC- 30

PAC- 36

PAC- 42

PAC- 48

PAC- 60

PAC- 66

Pan Diameter – Inch(mm)

30” -750

36” -920

42” -1070

48” - 1220

60” - 1525

66”-1675

Approx Working Capacity

30

75

100

150

350

500

Pan Mouth Diameter

250

380

380

400

520

520

Pan Speed RPM

2 - 10

2 - 10

2 - 10

2 - 10

2 - 10

2 - 10

Main Drive Motor HP

1

2

2

3

5

10

Inlet Air Blower Motor HP

1

2

3

5

7.5

10

Inlet air cfm

350

1300

1600

2500

3800

5500

Steam Consume. kg/hr @ 4 bar

20

60

70

100

140

160

Comp. Air  cfm @ 6 bar 

20

30

30

55

95

110

 
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